North American Paperboard Packaging Competition

2020 Awards

These outstanding folding cartons and rigid boxes represent some of the best paperboard packaging manufactured by North American converters over the past year.

Package & Innovation of the Year

Graphic Packaging International

Patagonia 6-Can KeelClip™

A first for PPC’s competition, Graphic Packaging International takes both Innovation of the Year and Paperboard Package of the Year for its groundbreaking KeelClip™ design.

A plastic-free solution for beverage can multipacks that eliminates the need for rings or shrink wrap, KeelClip™ minimizes board usage while maximizing shelf appeal by prominently displaying the primary cans.

Despite the minimal use of paperboard, the design delivers a surprising amount of strength. The ‘keel’ concept reinforces the top panel and optimizes clip performance with the application of a small amount of recyclable glue combined with a structure that fixes the cans to the paperboard through an aperture.

KeelClip™ also features an innovative “flip and pull” can-removal mechanism, allowing consumers to easily flip the top of the pack, release the clip from the cans, and grab their favorite beverage.

This package is what the PPC competition is all about: thoughtful, progressive paperboard design that solves real problems while doing its part to better our environment. Congratulations to the 2020 top winner!

 


Folding Carton of the Year

Graphic Packaging International

Stella Artois 6-Bottle Rounded Flex Handle Carton

 

We thought we’d seen it all when it came to beer carton structures—and then we saw Graphic Packaging International’s design for Stella Artois.

The completely unique design features four rounded corners, a flex handle for comfortable carrying, and a zipper feature that runs around the body of the carton, allowing for clean and easy opening by the consumer.

A conversation piece that stands out on the store shelf and at parties, this design conveys a premium image for the Stella Artois brand. It also moves the design conversation forward for beer packaging in our industry. A deserving Folding Carton of the Year, indeed.

 

 


Digital Application of the Year

WestRock

M&M’s NFL

GO! PACK! GO! Teaming up with Mars Wrigley, WestRock kicked off the football season with a surefire touchdown. Using digital printing, they created an interactive, serialized M&M’s carton design that was a huge hit with Green Bay Packers fans.

In a truly remarkable use of digital printing, the sleeves for the sliding tray boxes were updated weekly with current game scores and stats. With most games on Sunday, that meant new stats had to be loaded and boxes converted in time to be shipped and arrive for retail sales on Wednesday.

If that’s not impressive enough, WestRock also implemented augmented reality technology that let fans collect stickers, take selfies with M&M’S characters, and unlock exclusive content each week.

A feat only made possible with digital printing and a dedicated supply chain and retail partnership, these cartons delighted fans and quickly became collectors’ items.

 


Rigid Box of the Year

WestRock

Jung & Wulff Gift Pack

 

 

Despite the seemingly simple assignment of designing a premium rigid box for luxury rum bottles, WestRock faced—and masterfully solved—a new structural challenge: achieving a perfectly flat, 12-inch-long face-panel. The problem? The panel isn’t attached at any point along its length, therefore creating the potential for bowing on the grain direction.

The team ultimately succeeded in its creative challenge, designing a panel that folds up and over the face and is held in place with hidden magnets.

This excellent rigid box also features a secure, recessed pull-out handle as well as antique map graphics, gold stamping, and artistic engravings to highlight the historical, global story of the brand’s 1883 origins.

 


Sustainability of the Year

Graphic Packaging International

PaperSeal™

In a big leap forward for green packaging, Graphic Packaging International’s PaperSeal™ design reduces plastic use by 80-90% when compared to the vacuum sealed packaging or modified atmosphere packaging it is designed to replace. We could call PaperSeal™ earth-shattering, but a better term might be earthsustaining.

Developed for food applications, PaperSeal™ combines the sustainability of paperboard with the leak-protection usually associated with plastic. Its structural design features a one-piece continuous sealing flange, giving the product integrity while preventing potential leakages.

Another earth-friendly design element, the film liner can be easily separated from the paperboard after use, making both the tray and film fully recyclable.

When people say that paperboard simply can’t be used for certain packaging applications, we say it can! PaperSeal™ is a testament to the versatility and sustainability of our substrate as well as the ingenuity of our industry.

 


Dick DePaul Award for Creative Design and Converting

 

When PPC heard the sad news that longtime competition judge Richard “Dick” DePaul had passed away last December, we knew that a piece of our industry’s history went with him. Over his 50-year career in the folding carton industry, Dick had seen it all. He worked in the converting and consumer sides of the business, designed for nearly every end-use segment, authored and illustrated both editions of PPC’s Ideas and Innovation design handbook, and, of course, served as a judge for our North American Paperboard Packaging Competition.

Dick was integrally involved in the competition. He was the go-to, not only for industry perspective, but also for anything regarding structural design and unique construction. Indeed, Dick found much of his passion in how boxes were built. We remember how he would bring cartons he’d collected over the past year to the competitions, just to share their unique and often novel approaches.

The presence of such an industry stalwart and friend was missed this year, but Dick was never far from our memory. Especially because we were searching for entries to receive our first Dick DePaul Award for Creative Design and Converting. In memory of Dick, the award recognizes one PPC member company for the use of creativity, forward-thinking construction, and unique design elements.

 

Frankston Packaging

3 Pack Scrub Sampler

 

The grace and fluidity of a curved score. These are qualities that rigid paperboard shouldn’t be able to achieve. And yet, with the power of structural design you can truly make any shape, evoke any feeling with paperboard. We know that Dick DePaul would have taken a second glance at this simple yet structurally exciting carton from Frankston Packaging.

In addition to the aesthetically pleasing curved scores, two other elements reveal the structural power of pure paperboard. While the design looks like a standard straight-seam package, it has tuck ends instead of glue flaps; the paperboard is doing all the work. Furthermore, the structural design deters theft without the need for a plastic window. It is possible to remove the product through the window only if the whole package is torn open.

Strength, sustainability, and aesthetic value—it’s all done here with thoughtful structural design. And it is this design that we dedicate to our friend and colleague, the late great Dick DePaul.

 


Judge’s Awards

Zumbiel Packaging

Braxton Hard Seltzers

To beat the competition from national beer brands, craft brewer Braxton Brewing Company went where competition is the name of the game: professional sports. One of the first craft brewers to embrace affiliate marketing with sports teams, Braxton’s Vive seltzer has already become the official hard seltzer of the Indiana Pacers (NBA), the Cincinnati Bengals (NFL), and FC Cincinnati (MLS)

However, adding more team affiliations proved challenging for packaging logistics. For example, if Braxton applied a Bengals logo to its seltzers during football season, it risked losing customers who were loyal to the Colts.

The solution? Zumbiel Packaging’s adept digital printing and converting capacities. With Zumbiel’s help, Braxton was able to efficiently hyper-segment its markets while decreasing carton volume per individual SKU. No added costs, no minimum run quantities. Digital printing gives Braxton its competitive edge, just as it does for the paperboard packaging industry.